Atmospheric Pressure Potting System

The main features

Equipped with XYZ axis mobile platform, multiple workpieces can be loaded at one time to realize automatic gluing and gluing area, which is conducive to safe operation within the equipment framework

Siemens servo motor drives XYZ axis, positioning precision

Set the "operable time" of the material, and the system will automatically calculate the passing time of the latest glue, and automatically hit the glue when the set value is reached, so as to realize the function of anti-curing glue spitting



Technical data

Metering system: piston pump glue injection head can be customized by 1-8 power supply :380VAC50/60Hz air source: clean dry compressed air 6bar mixing ratio :10:1-1:1

Applicable material viscosity range :--600000cps minimum glue injection volume :0.1g

Rubber injection speed: 0.1 g/s - 10 g/s note glue accuracy: ratio of plus or minus 1.5% accuracy: + / - 1.5% container optional: 20 l - 60 l

Piston metering pump driven by Siemens servo motor

Adopt standard static mixing table, no need to clean after production

Question: Common problems of motor vacuum glue filling machine?

Answer: Motor vacuum glue filling machine is a kind of equipment for glue filling under vacuum environment. Compared with the ordinary type of filling machine, the big difference lies in the vacuum, which will directly affect the product quality. The main application industries are automobile manufacturing, capacitor coil filling, etc. At the same time, the equipment has good recyclability, which improves the production efficiency.

The motor vacuum glue filling machine is based on the ordinary glue filling machine, which pumps out all the air at the pipe pump body to prevent bubbles. If the resin produced by the automatic vacuum glue filling machine still has bubbles, it may be due to the following reasons:

1. The vacuum pump equipped with the glue filling machine is not easy to use and cannot pump out bubbles.

2. The resin filling machine did not vacuumize and defoaming the resin before the injection.

3. The viscosity of resin adhesive is large, and the method of vacuum deaeration should be improved.
 

1. It has something to do with glue, and needs to be de foamed twice.

Question: Introduction theory of automatic glue filling machine?

Answer: The automatic glue filling machine adopts the automatic operation mode and reduces the manual glue filling process. Automatic mobile platform, high efficiency of glue mixing and dispensing, high accuracy and automation compared with traditional glue pouring process. At the same time, the equipment is also controlled by computer programming, which is highly intelligent and easy to operate.

The core of this high-tech product is based on the world's advanced PSP intelligent motion control system. It has the advantages of strong functions, simple programming, easy operation, and low price. It is suitable for various dispensing industries.

Liquid applicable to the automatic sealant dispenser: various glues, liquids, oils, etc., including silica gel, EMI conductive adhesive, UV adhesive, AB adhesive, quick drying adhesive, epoxy adhesive, sealant, hot glue, grease, silver adhesive, red adhesive, solder paste, heat dissipation paste, solder paste, transparent paint, screw fixing agent, etc;

Main application fields of automatic glue filling machine: mobile phone buttons, printing, switches, connectors, computers, digital products, digital cameras, MP3, MP4, electronic toys, speakers, buzzers, electronic components, integrated circuits, circuit boards, LCD LCD screens, relays, speakers, crystal oscillator elements, LED lights, LED modules, LED full-color screens, LED soft light bars, etc

Question: What is the purpose of the vacuum glue filling machine?

Answer: Machine features

1. The vacuum glue filling machine has accurate positioning, high accuracy and small operation error. It adopts double linear slide rails and high-precision balancing device.

2. Powerful electric control system: imported original motor, PLC, touch screen, electronic components, wiring, dust-proof and anti-static systems are designed according to national standards.

3. Accurate glue preparation: the piston pump is selected and equipped with A and B glue level alarm function, which can timely prevent glue breaking. The curing agent B is also equipped with a glue quantity monitor, which can prevent the glue from drying out due to glue breaking.

4. Multiple filtering system: multiple filtering is adopted for the glue from the glue bucket to the glue outlet head to prevent the pump from jamming due to impurities entering the glue bucket.

5. The vacuum glue filling machine can be equipped with a heating device and A glue mixing equipment to prevent sedimentation.

6. The glue dispensing and filling are designed in an integrated way, which can be used as needed and operated automatically.

7. It is easy to operate and can store 10 groups of parameters. During production, call out the product parameters and press the start key.

8. The machine uses thickened tempered glass as the window, and all joints are sealed with sealant strips to ensure a vacuum environment for sealant filling.

Scope of application

The vacuum glue filling machine is mainly used for various products that need to be filled under vacuum conditions, such as high-voltage transformers, relays, etc.

Question: What is the classification of vacuum glue filling machine?

Answer: Glue dispenser (vacuum glue dispenser), also known as AB glue dispenser, is an automatic machine that controls the fluid and drips, coats and seals the liquid on the product surface or inside the product. It is mainly used for bonding, pouring, coating, sealing, filling, linear, arc and round gluing of glue, oil and other liquids in the product process. It is divided into the following categories:

Simple

The composition is relatively simple. Two buckets and one cylinder are used to press the glue out and mix it through the pressure of gas. The general proportion is about 1:1. It is mainly used for some low-end products that do not require too strict glue filling process.

Semi automatic type

This type of glue dispenser can realize automatic proportioning of glue in various proportions. However, this type of glue dispenser does not have a motion control platform and directly injects glue into the products to be poured. It is generally applicable to LED energy-saving lamps and power supplies.

Automatic

This type of glue filling machine (vacuum glue filling machine) can not only realize automatic mixing of various proportions of glue, but also has a motion control platform, which can walk straight lines or three-dimensional paths, among which the ones that walk three-dimensional paths are generally controlled by computers, and are applicable to various types of products. The automatic glue filling machine is applied to products with large area and relatively uniform glue filling requirements, among which the LED module is mostly used for glue filling.